Depalletisers

FMT has developed its range of automatic depalletisers with particular attention to flexibility, in order to be able to process different types of containers with the same machine.

Thanks to the development by “blocks”, each Customer can personalize the machine in relation to the degree of required automation.

In fact, the FMT Depalletisers can be composed starting from a semi-automatic machine up to a “full optional” model, with a maximum degree of automation and autonomy even at high line speeds (up to 1.000 cpm)

Special attention to the choice of high quality materials and a sturdy structure are the key elements of this FMT product range, that make it possible for us to ensure high performance levels over the years.

 

The different Depalletiser models can be equipped with:

  • Automatic system for the withdrawal of layer pads
  • Automatic pallet feeding and unloading system
  • Buffer belt conveyor and alignment system, on a single row, for containers outfeed 
The FMT Depalletisers can have two different configurations:
  • Low level - GEMINI Model.
  • High level - ATHENA Model

The FMT depalletisers can be found in two configurations:


Traditional Palletisers

FMT has developed its range of automatic palletisers for processing cartons, shrink-wrapped packs and trays.

The product can be fed from above or below

The palletiser can also be of the Multiliner type, capable of processing simultaneously two or more types of differently sized packages and capable of palletising them separately

Special attention to the choice of high quality materials and a sturdy structure are the key elements of this FMT product range that make it possible for us to ensure high performance levels over the years.

 

The different palletiser models can be equipped with:

  • Automatic layer pad deposit system
  • Pallet destacker storage unit
  • Integration with automatic pallet winder

The palletisers can have two configurations


Storage Systems / Conveyors

As a supplier of complete lines, over the years FMT has developed several containers handling systems to meet the needs of its Customers.

 

In fact, in order to have lines with high production efficiency, it is essential to have conveyors and storage systems with high quality and advanced technology.

 

Behind each line, there is a very important engineering design that uses all available handling technologies to be able to develop the best final solution for each project.

Among the various FMT systems to complete its lines, we have:

  • Belt conveyors 
  • Elevators / lowering devices  for cartons or single containers 
  • Drying tunnel
  • Empty or full containers washing machines
  • Buffer (FIFO or LIFO)
  • Containers overturning machines
  • Tilting conveyors for cap sterilisation (Hot Fill)

Robot Palletisers

The ZEUS Robotic palletising systems are developed to meet the most modern needs of the food industry. Thanks to a wide variety of special multifunction heads, they are able to meet the packaging needs of most containers and packages.

In particular, they represent an alternative to traditional palletising systems.

The possible coupling with suction cup pick-up systems and arms on the heads enables the combined pick-up of empty layer pads and pallets.

 

The ZEUS Robotic palletising has been developed for both low speed and high speed.

SPEED from 3 to 120 ppm

(*) The speed depends on the size of the package and the palletising layout.

The Palletising system with Robot has different customisation options. Its main feature is flexibility, as it is a technology that can be configured based on the specific customer requests:

  • Possibility of palletising several lines simultaneously
  • Ability to palletise packages of different size and type simultaneously
  • In most cases, format change without the need for mechanical intervention. Carried out by program insertion or selection
  • Limited installation space
  • Expandable for increased production
  • Reliability, flexibility and possibility to reconvert the system
  • High residual value of the robot over time
The FMT palletiser with Robot can have different pick-up head versions:
  • Pick-up head with suction cups
  • Pick-up head with pneumatic or motorised grippers
  • Pick-up head with rack
  • Magnetic pick-up head
  • Basket pick-up head
  • etc....

Filler with flow meters

The electronic filler with Flow meters is ideal for filling viscous, dense or liquid products that require a high level of hygiene, such as, for example, milk-based products such as Drinkable yoghurt or Oil, Vinegar, Syrups or Toppings.

Thanks to the use of flow meters, the machine is completely electronic and can be subjected to a fully automatic CIP cycle to ensure sanitising of the entire circuit. Filling takes place without contact between the valve and the container, minimising the possibility of contamination.

The filling phases can be set via the machine PLC, making it easy to use and ensuring recipe repeatability.

It is available both in the linear version, for low speeds, and in the rotary version, for medium-high speeds

The FMT electronic fillers with Flow meters can have two types of flow meters, defined according to product conductivity: 

  • Magnetic: for products with standard conductivity
  • Mass: for products with conductivity below 20μS/cm
Different customisation options are available in relation to the type of product and container to be processed:

  • Automatic dummy bottles system
  • Customised nozzles in relation to the product
  • Possibility of “counter-current” washing

The various technologies of the filler with flow meters can be found in two configurations:


Piston fillers

This technology is ideal for filling any type of viscous or dense product, with or without pieces such as, for example, marmalades, sauces, ketchup, mayonnaise, pât, baby food, honey, spreads.

Using a mechanical technology for the filling, the Piston filler also has the advantage of being very robust and easy to use equipment for operators.

It is extremely flexible and can be adapted to the filling of different types of products

The FMT piston filler can have three valve versions:
  • Standard valve or “rotary” valve.
  • Valve with Horizontal or vertical plungers.
  • Valve with membrane.

It is available both in the linear version, for low speeds, and in the rotary version for medium-high speeds.

Different customisation options are available in relation to the type of product and container to be processed:

  • Filling from the bottom
  • Automatic piston extraction system for CIP
  • Customised nozzles in relation to the product
  • Conical or cylindrical valves or with membrane

The various technologies of the piston filler can be found in four machine versions: